Bulk Order Friendly (so call your contacts) Some screen printing machines are so fast that they can print up to 4,600 T-shirts in one hour. What is screen printing most? Efficient! Once the screen has been made, the screen printing process is actually the quickest of all the garment printing techniques. Techniques like direct to garment (DTG) use thinner inks like cyan, magenta, yellow and black (CMYK) dots to recreate their images and while it is great for details, results are usually paler in comparison to screen printing. Screen printing produces more vibrant and bolder colours that are challenging to replicate with other printing techniques. With this method, we can support various data options and that puts an endless amount of customisation possibilities at your fingertips. It combines an automatic screen printing press with a CMYK digital enhancement during one of the screen printing stations. Is the daughter of two of the most common fabric embellishment technologies in use today analog screen printing and traditional digital direct to garment (DTG) printing. We know the word ‘chemicals’ doesn’t have the best ring to it, but nowadays commercial screen printing uses sensitisers far safer and less toxic than before. This opened the doors to printing more detailed and photo-realistic designs. What they found after sensitising emulsions with chromic acid salt was that they’d created photo-reactive stencils. They were the first to experiment, in 1910, with photo-reactive chemicals like potassium, sodium or ammonium chromate and dichromate. If you appreciate photo image finishes opposed to the hand drawn stencils then thank Roy Beck, Charles Peter and Edward Owens. It’s a specific process which requires additional steps but we’ve explained it all in detail below in the section, what we do in the Preparation Phase. The film necessary to complete the process needs to be made from a material that blocks ultraviolet light (e.g. Throughout history all the colours were either hand painted, hand drawn, photocopied or printed (using a computer printer) onto transparent overlays. And thus, the rotary printing press was born. Once attached to a machine, the speeds of the roller and web are aligned to make it a continuous process. Michael Vasilantone in 1963 took flat screens, placed the ink and squeegee inside and wrapped it up to form a tube. This was the genius way to scale up production levels and speed up the entire process. It specifically took off when Andy Warhol used the method to compose the “Marilyn Diptych” in 1962. It wasn’t until the 19th century when it became popular in the world of advertising. It’s GrowthĪt first, the method was mostly used to decorate clothing, walls and some objects. In the next section you’ll see the astounding variety of customised products have been developed through the use of this effective method. Nowadays, it is the heart and soul of many bulk printing operations. The Printers’ National Environmental Assistance Center says, ”screen printing is arguably the most versatile of all printing processes.” Whatever the case may be, it didn’t become popular in Europe until silk mesh became easier to import from the East in the 18th century.
Popular opinion suggests that screen printing originated either during the dynastic ages in China sometime between 960 – 1279 AD or in 4th century India or in ancient Egypt around 3000 BC. Prep Step 6: Wash It Off and Separate those Coloursįrequently Asked Questions What You Need to Know About Screen Printing What Is Screen Printing? - The Backstory.Prep Step 5: Expose it to Ultraviolet Light.Prep Step 2: Cover the Screen with Emulsion.Prep Step 1: Decide on a Screen and Mesh Count.Screen Printing Preparation Phase Step-by-Step Screen Printing isn’t possible without Screens.How do we Print on Dark Colored T-shirts?.Review Thread Count and Density of the Fabric.Table of ContentsĬhoosing the proper Fabrics, Inks and Materials For Screen Printing If you’re new to ordering customised wholesale printed T-shirts, then consider screen printing to be the ideal option when you need to print bulk orders featuring more stylised designs.
If you’ve ordered with us before, then you’d probably know that screen printing is hands down our most popular method. What is screen printing? The best way to discover the processes and benefits of this huge printing method, is right here. Perhaps you’ve heard of serigraphy T-shirts or silk printed or silk screen printed T-shirts? In fact, they’re all referring to the same thing.
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